Fastener Corrosion Protection — Electro-Zinc, Hot-Dip Galvanised, Sendzimir and A4 Stainless Compared

Selection guide compiled by cBallast. 3-page PDF; the full content is on this page.
Compiled by
cBallast
Subject
Fastener finishes and materials
Document type
Selection guide
Reference
2026 edition
Issued
2026-10-03
Pages
3
Format
Web page and PDF

What each fastener finish actually survives: electro-zinc for dry interiors, hot-dip galvanising outdoors, Sendzimir strip coatings on brackets, acid-resistant A4 stainless for marine and washdown — plus galvanic pairing rules and the stocked examples of each class.

The protection ladder

Finish/materialTypical zinc/protectionBelongs inStocked examples
Electro-zinc (FZB/FZV)~5–12 µm zincDry interiorsM6 expansion bolt, zinc rod
Sendzimir (strip-galv.)~20 µm, coated before formingIndoor brackets/rails, mild environmentspendant bracket 200 mm
Hot-dip galvanised (HDG)~45–85 µmOutdoors, splash zonesM8 × 75 HDG bolt, M8 × 90 HDG
A4 / acid-resistant stainlessAlloy, not coatingMarine air, washdown, chemicalA4 rod M8, (grooved steel for contrast), acid-resistant lever ZC2JY313
Polymer (nylon)Immune, weakIsolation, light chemical dutynylon rod

Life scales roughly with zinc thickness divided by the environment's corrosion rate (the ISO 9223 C-classes): electro-zinc that lasts decades in a C1 office measures its life in months in C5 coastal spray. HDG's thick layer plus sacrificial protection of cut edges is why outdoor structural fixings specify it; A4 sidesteps the whole consumption model — and adds chloride pitting resistance that plain A2 stainless lacks, which is why washdown and marine specs say A4/"syrefast".

Galvanic pairing rules

Choosing in practice

Decide by the worst micro-environment on the path, not the room label: the 'indoor' plant room with a washdown hose is C4; the roof under a cooling-tower plume is coastal-equivalent; inside insulation on a cold line is permanently condensing (which is why insulated clamps with dry inserts matter — clamp guide). Where inspection access is poor, step one class up — the cost delta between zinc and HDG, or HDG and A4, is trivial against re-doing a suspended run. And record the class on drawings: 'M10 rod' is an incomplete specification in any environment above C2.

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Compiled by cBallast for identification and cross-reference. Part numbers, designations and trademarks belong to their respective manufacturers. Confirm ratings and dimensions against the manufacturer's current documentation and the nameplate of the installed equipment before ordering or installation.